We knowwhat temperaturethat bath is running.
Zinc metallurgy consultancy for smelters, coaters, and die-casters. Bath chemistry, alloy composition, and corrosion lifecycle — diagnosed before a single ton ships off-spec.
Every service is a station
on the production line.
We don't parachute in with frameworks. We walk the line, read the bath, and work from the process chemistry outward.
Hot-Dip Galvanizing
Bath Chemistry & Flux Management
Diagnose dross buildup, flux contamination, and iron-zinc phase anomalies on continuous and batch kettle lines. We read the bath surface the way a steelworker reads a heat.
Electroplating
Cathode Purity & Bath Electrolyte
Evaluate zinc cathode purity grades, chloride/sulfate electrolyte balance, and current density profiles for bright, matte, and alkaline non-cyanide processes.
Die-Casting
Alloy Composition & Melt Management
ZAMAK and ZA-series alloy composition audits, contamination tracing (cadmium, lead, tin), and melt temperature profiling for automotive and precision casting cells.
Continuous Galvanizing
Strip Speed & Coating Weight Control
Line speed optimization, zinc-aluminum bath composition for Galfan/Galvalume products, air-knife gap profiling, and spangle morphology control for automotive exposed panels.
Numbers from the
control room floor.
Every figure below comes from a real plant engagement. No benchmarks. No industry averages. Our data.
The deeper you go,
the more we've already been.
Plant Intake
We start with your location and operation type — not a discovery call. The intake terminal maps your process context before we speak.
Bath Sample Analysis
Zinc bath samples analyzed for iron content, aluminum, lead, cadmium, and bismuth. We run ICP-OES and wet chemistry where ICP isn't available on-site.
Process Audit
We walk the line. Kettle temperature profiling, flux density checks, air-knife gap measurement, dross sampling. Nothing is assumed from the control room.
Specification Delivery
Written specification delivered in plant-floor format — not a consulting deck. Bath chemistry targets, alloy adjustment schedule, and corrective action priority.
"We'd been chasing dross buildup on our #4 kettle for eight months. Galvanize walked the line for four hours and had the root cause — iron carryover from our flux tank — documented by end of day. The corrective spec paid for the engagement in the first week."
Ready when you are.
No onboarding week required.
We understand your line before the first call. Your operation type tells us more than most consultants learn in a week.